Thermal Wastewater Evaporators (Zero Liquid Discharge)

Thermal Wastewater Evaporators (Zero Liquid Discharge)

Effluent Volume Reduction (Minimum / Zero Liquid Discharge). 

Integro Process Heating Solutions offers QucickEvap series  evaporators ranging from 20 liters/hour to 750 liters/hour capacities, designed to meet varied industrial demands while optimizing energy use. Our evaporators are compatible with multiple heating sources to suit site energy availability and process conditions:

Electric Heating: Ideal for indoor, compact with clean energy options
Steam Heating: Efficient for plants with existing steam infrastructure
Thermic Fluid Heating: Suitable for high-temperature operation with precise control
Gas-Fired Heating: Cost-effective for remote or high-throughput installations

Thermal Wastewater Evaporators (Zero Liquid Discharge) banner

Integro thermal wastewater evaporators help industries achieve Zero Liquid Discharge (ZLD) by boiling off the water content of effluent, drastically reducing waste volume and leaving a concentrated residue for easy disposal. Recovered condensate can often be reused, cutting fresh-water consumption and helping plants meet pollution-control norms.

Engineered for industrial effluent from textile, chemical, pharma, electroplating and food processing, our evaporators are built for efficiency and durability with corrosion-resistant construction and automated controls. Systems are sized to your daily effluent load and effluent chemistry.

ZLD systems are commonly heat-traced end to end with our electrical heat tracing systems, and the concentrated residue is often held in custom-fabricated tanks and vessels we build in-house.

High-Efficiency Thermal Evaporation
Utilizes advanced thermal technology to rapidly evaporate wastewater, significantly reducing liquid waste volume.

Handles Diverse Effluent Types
Capable of processing a wide range of industrial wastewater—including oily, acidic, saline, or metal-laden effluents.

Energy-Optimized Design
Engineered with high-performance insulation, heat recovery systems, and intelligent controls to minimize energy consumption per liter evaporated.

Corrosion-Resistant Construction
Built with SS316L or coated carbon steel, ensuring long life in harsh chemical environments.

Fully Automated Operation
Equipped with PLC-based control system for automatic temperature regulation, cycle control, and safety management.

Modular & Scalable Capacity
Available in a variety of evaporation capacities (e.g. 20 LPH - 750 LPH), with modular units that can scale with operational growth.

Compact Footprint
Space-saving, skid-mounted design enables easy installation in limited plant areas.

Minimum/ Zero Liquid Discharge (ZLD) Support
Effective solution forMinimum / Zerop Liquid Discharge  initiatives—reduces liquid discharge to near zero by converting effluent into condensate and solid residue.

Minimal Maintenance Requirement
Fewer moving parts, automatic cleaning options, and durable components reduce the need for frequent servicing.

Environmentally Friendly Solution
Reduces hazardous waste disposal, lowers treatment costs, and supports environmental compliance.

Efficient Wastewater Volume Reduction
QuickEvapTM drastically reduces wastewater volume through rapid thermal evaporation—cutting disposal costs and simplifying waste management.

Supports Zero Liquid Discharge (ZLD) Goals
Helps industries achieve Minimum / Zero Liquid Discharge  compliance by converting effluent into clean condensate and solid residue, reducing environmental impact.

Low Maintenance, High Uptime
Designed with fewer moving parts and robust components for long service intervals and reduced downtime.

Engineered for Energy Savings
Integrated with smart controls, heat recovery options, and insulation that minimize operating costs and power consumption.

Built to Withstand Harsh Effluents
Constructed using corrosion-resistant materials (SS316L / Duplex / Titanium / more corrosion resistant alloys )depending upon  corrosive applications 

Compact, Modular & Scalable
Space-saving design with flexible capacity options makes it easy to integrate into existing infrastructure and scale as needs grow.

Compliant with Environmental Norms
Helps industries stay compliant with pollution control regulations and reduce their environmental footprint.

Proven Performance Across Industries
Trusted in sectors like electroplating, chemicals, textiles, pharmaceuticals. 

Backed by Integro’s Expertise in Process Heating
Developed by Integro, a leader in thermal systems engineering—ensuring quality, technical support, and reliable performance.

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Frequently Asked Questions

Q. What is a wastewater evaporator?

A. A system that heats effluent to evaporate the water, shrinking waste volume and leaving a concentrated residue.

Q. What is Zero Liquid Discharge (ZLD)?

A. A treatment strategy where no liquid effluent leaves the plant; water is recovered and reused.

Q. Which industries need effluent evaporators?

A. Textile, chemical, pharmaceutical, electroplating, food processing and other industrial wastewater generators.

Q. Can recovered water be reused?

A. Yes. In many cases the evaporated water is condensed and reused as process or utility water.

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